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Capabilities

Custom cable assemblies, custom wire harness fabrication, custom cable molding, and much more.

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Trek Connect core design and manufacturing competencies include (but are not limited to):


- Copper cable and wire harness assemblies of all levels of complexity incorporating Mil-Spec and commercial:
   - Circular connectors
   - D-Sub connectors, including micro- and nano-
   - Rack and panel connectors
   - Ethernet and telecomm connectors


- Single and multi-conductor cable:
   - Round, ribbon, shielded, audio/RF, coax-triax, quadrex, ethernet


- Fiber optic cable and wire harness assemblies of all levels of complexity incorporating:
   - Mil-Spec and commercial fiber optic terminations and interconnects
   - ST I SC I FC I SM I MM connectors
   - Hybrid copper and fiber optic cable and wire harness assemblies of all levels of complexity


- Overmolds


- Assembly

Military Cable Assemblies

Trek can design and/or build to print high-reliability assemblies using state-of-the-art components for use in applications with high shock, severe vibration and EMI-RFI shielding requirements.

Military Wire Harnesses

Fiber Optic Cable Assemblies

Trek Connect personnel are well trained, certified to ETA requirements, and experienced in Navy shipboard fiber optic termination and inspection in accordance with MIL-STD-2042B. Trek Connect utilizes state-of the art assembly cleaning and inspection equipment to ensure performance to rigorous standards.

Inspection and Testing

Trek Connect can design and fabricate custom in-house test cables (TCAT) and test fixtures to interface between our state-of-the-art CIRRISĀ® Signature 1100 Series Advanced Continuity and Hi-Pot AC-DC test systems (up to 1500VDC) and our deliverable assemblies, ensuring that the assemblies meet or exceed applicable customer or military specifications. Higher test voltages are achieved using our manual Hi-Pot test equipment.

Design and 3D Modeling

Trek uses Pro/Engineering as its standard 3-D drawing resource, complemented by AutoCad capabilities.

Custom-Designed Enclosures

Trek offers design services and solutions to help our customers drive down engineering and prototyping costs in the development and fabrication/integration of complex electro-mechanical systems. These systems are used across multiple markets in both test and production environments.

Terminators and Dummy Loads

Trek Connect uses military-grade materials for standard or custom applications, including RF-resistive load terminators (Coax/Triax), custom between-series connector adapters, and military specification connectors with resistive load terminator or loop back circuits - potted, molded, or with shorting can.

Cable Overmolding

Trek Connect has full capability to overmold per MIL-M-24041C and Low Pressure Injection overmolding. Custom-engineered molds designed to meet customer-specific cable overmolding requirements can be developed and applied in the cable assembly process, utilizing Mil-Spec compounds and LSZH (Low Smoke Zero Halogen) compounds.

Naval Tactical Data Systems

TREKCONX products are engineered for use in data and video switching systems designed to meet MIL-STD-1397A. TREKCONX is widely specified in demanding switching environments where data and signal integrity are paramount.

RF Cable Assemblies

Trek Connect can design, build, and test RF Coaxial and Triaxial cable assemblies in applications ranging up to 6 GHz.

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